When it comes to collector motorcycles, none hold the allure of classic Harley-Davidson Knucklehead and Panhead Big Twins, but owning and maintaining these temperamental machines provides endless challenges. Even the most pristine, restored motorcycle needs a tremendous amount of care, maintenance, and repair, and most examples are far from pristine restorations, requiring periodic rebuilding and even restoration. Rebuilding and restoring these machines is not so much a defined task as a never-ending process. This book guides classic Harley owners through that process. Beginning with a practical section on understanding, choosing, and purchasing a classic Harley, this book focuses on the wheel-to-wheel nuts and bolts of classic Harley ownership, from chassis to bodywork. Through step-by-step photography and thoughtful, informative instruction, readers will learn how to disassemble a chassis, repair a fork, lace a wire wheel, and paint the major parts for any restoration. It provides thorough instruction on repairing, overhauling, and restoring all major components, such as the engine, transmission, and electrical systems. With a thorough text and detailed photography, Rick Schunk walks vintage Harley owners through start-to-finish instruction for each operation necessary for the repair and restoration of a classic Harley-Davidson Big Twin.

Contents Dedication and Acknowledgments Foreword Introduction Chapter 1 – A Brief History and Some Basics Chapter 2 – Preparation Chapter 3 – Chassis, Wheels, Brakes, Front ends, Handlebars, Controls, and Stands Chapter 4 – Engine Rebuild Chapter 5 – Transmission and Clutch Chapter 6 – Gas and Oil Tanks, Carburetors, and Exhaust Systems Chapter 7 – Electrical Systems, Dash, Speedometer, Lights, and Horns Chapter 8 – Paint and Bodywork Chapter 9 – Get It Running, Keep It Running Chapter 10 – Stock Machines, Road Warriors, and Customs Appendix Index